Lean

1655 Articles

Mindset KPIs

By Jon Miller - September 23rd, 2015

By S.M. Junaid [Admin’s note: our friend Junaid has contributed articles on TPM, on wet blankets, the cost of poor quality, kaizen for energy-saving and team member motivation.] A Quote by Eiji Toyoda san: “Before Cars, M

Missing the Soil, or The Inadequacy of Our Lean Management Metaphors

By Jon Miller - September 21st, 2015

The purpose of lean is to build an organization that creates value for people – its customers, employees, shareholders and community members – on a sustainable and long-term basis. If we asked a farmer, “How do we g

Standard Work Saved a Company

By Steve Kane - September 18th, 2015

By Steve Kane I’ve been an aviation enthusiast most of my life. I started flying sailplanes a couple of years ago and recently transitioned to power planes. The first lesson in flying is an introduction to standard work—specifical

GA 076 | The Courage to Lead with Simon Sinek

By Jessica Bush - September 17th, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. Today’s episode is one of our most exciting yet. I had the privilege of interview

How to Gain Insight from Customers and Gemba

By Jon Miller - September 14th, 2015

Lean thinking places a focus on the customer and on the gemba. These are two great sources of information for innovation, increased revenues, and problem solving. The way to gain more insight from customers and from the gemba is to be

GA 075 | The Lean Frontiers Mission with Jim Huntzinger and Dwayne Butcher

By Jessica Bush - September 10th, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. In today’s episode guests Dwayne Butcher and Jim Huntzinger of Lean Frontiers ex

Why We Do Things This Way

By Jon Miller - September 7th, 2015

I have spent much of my career in pursuit of answers to the question, “Why do you do things this way?” When I am getting to know a client, either an individual leader for coaching purposes or an business for the purpose o

Derek’s Lean Story

By Ron Pereira - September 4th, 2015

It was a Monday morning around 7:30 AM. I walked into the training room and glanced around. I’d been in this training room many times before but something felt different… I just couldn’t put my finger on what it was. I carried on

GA 074 | Creating a Culture of Kaizen with Ron Pereira

By Jessica Bush - September 3rd, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. In today’s episode, we’re sharing a special presentation Ron gave regarding

The Pursuit of Imperfection

By Jon Miller - August 31st, 2015

One of the widely accepted guiding principles of lean thinking is to “pursue perfection”. This is rather broad and imprecise when compared to the other guidelines of identify value, map value streams, flow and pull. Pursue

GA 073 | The Zingerman’s Approach to Lean with Tom Root

By Jessica Bush - August 27th, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. Today’s guest is Tom Root, a Managing Partner of Zingerman’s Mail Order.

Aerofit Fittings - Courtesy of Aerofit.com

AeroFit’s Factory Improvement Team

By Steve Kane - August 21st, 2015

Chris Ferrier, Manufacturing Engineer with AeroFit, was challenged to increase production on a manufacturing line by one part per hour.  While this might sound easy, making it happen isn’t. AeroFit makes fluid fittings for aer

GA 072 | Practical Problem Solving: Part Four with Jon Miller

By Jessica Bush - August 20th, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. In this episode we continue the Practical Problem Solving series with Gemba Academy Co

Knowledge of Work is Key to Better Knowledge Work

By Jon Miller - August 17th, 2015

One of the questions and concerns most often raised by people in position to lead continuous improvement efforts in their organizations is, “Where will I find the time?” It is rarely the case that this person has a full tim

GA 071 | Practicing Lean with Mark Graban

By Jessica Bush - August 13th, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. Today’s guest is lean expert Mark Graban, a longtime friend of Gemba Academy. Mar

Fun With Measurement Systems Analysis – Part 2

By Ron Pereira - August 12th, 2015

Welcome back to the second, and final, part of this measurement systems analysis series.  If you didn’t read part 1 of this series please do before pressing on with this part.  We’ll wait on you! Measurement System Analy

Respect for Humanity… of Your Boss

By Jon Miller - August 10th, 2015

The notion of “respect for people” is widely recognized as an essential pillar of lean management. It stands out among lean principles by being the most important yet least clearly defined. As such, it is most often at the

Fun With Measurement Systems Analysis – Part 1

By Ron Pereira - August 7th, 2015

Over the years I’ve been fortunate to visit many different companies across the world.  During these visits, I’ve seen some amazing examples of continuous improvement in action. But, to be blunt, there is one aspect of con

GA 070 | Menlo Innovations with Richard Sheridan

By Jessica Bush - August 6th, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. Today’s podcast is based on one of our Gemba Live! episodes, featuring fascinatin

There’s More to Nemawashi than Consensus

By Jon Miller - August 3rd, 2015

A local grocery store has been doing some major remodeling. This summer they redesigned their parking lot, including new landscaping. A number of young oak trees were planted in the soil beds dividing the parking area into sections. Th

Lean for Social Good

By Jessica Bush - July 31st, 2015

For most of us, the desire to improve and to be respectful of others is inherent. Many people practice some rudimentary form of lean without even realizing it. Those familiar with lean typically think first of manufacturing, and fo

GA 069 | Lean Farming with Thomas Riner

By Jessica Bush - July 30th, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. Today’s guest is Thomas Riner. Thomas (who has a traditional continuous improvem

GA 068 | The Model Line Approach with Lee Fried and Kris Box

By Jessica Bush - July 23rd, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. Today’s guests are Lean Consultants Lee Fried and Kris Box. Lee and Kris speciali

What’s This Thing Called Lean?

By Steve Kane - July 17th, 2015

By Steve Kane My introduction to lean occurred many years ago while working in the motorcycle business.  I went to work for a BMW Motorcycles dealer in California as a parts and accessories specialist.  My job was to sell cool motor

GA 067 | Lean Dentistry with Dr. Sami Bahri, DDS

By Jessica Bush - July 16th, 2015

Press the play button above to listen to the episode. If you’re reading this via email or RSS click the image below to listen to the episode. Today’s guest is Dr. Sami Bahri, aka the “The Lean Dentist.” Known fo

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