Lean

1655 Articles

Three Core Beliefs Fundamental to Standard Work

By Jon Miller - October 22nd, 2018

Standard work and kaizen are often described the two cornerstones of the Toyota Production System house, a.k.a. lean management. The various systems, methods and tools that make up the lean way of working rely on setting provisional st

GA 237 | How to Incorporate and Leverage Sustainability with Brion Hurley

By Jessica Bush - October 18th, 2018

This week’s guest is Brion Hurley. A Lean and Six Sigma consultant with a true passion for sustainability, Brion shared some advice on the “Triple Bottom Line,” going paperless, and more. An MP3 version of this episod

Review of Four Types of Problems by Art Smalley

By Jon Miller - October 15th, 2018

The new book by leading lean thinker Art Smalley titled Four Types of Problems is available from the Lean Enterprise Institute. Problem solving is one of my favorite topics. I found myself both delighted by and disagreeing with parts

Treating Lean Psychosis

By Kevin Meyer - October 12th, 2018

The treatment of people with severe mental illness often means locking them away in large, impersonal facilities or letting them bounce between short stays at in-patient units at major hospitals, followed by a rapid decline of function

GA 236 | How to Develop Strong Effective Leaders with Cheryl Jekiel

By Jessica Bush - October 11th, 2018

This week’s guest is Cheryl Jekiel, CEO of the Lean Leadership Center. Based on her background in operations and human resources, Cheryl explained what she believes it takes to develop great lean leaders. An MP3 version of this e

What’s the Best Way to Deploy Lean? TPS? DBS? HOS? Other..?

By Jon Miller - October 8th, 2018

The General Electric company has had a rough year. They were removed from the Dow Jones list after more than 100 years. Their stock price has dropped to half. This week they abruptly fired their CEO. On the bright side, Larry Culp, a G

Kata in the Classroom

By Ron Pereira - October 5th, 2018

I recently conducted a complimentary “Kata in the Classroom” workshop for a group of 15 students ranging in age from 7 to 13. I wasn’t sure what to expect… especially since the age range was quite large.  But,

GA 235 | How to Embody the Spirit of Toyota with Jess Orr

By Jessica Bush - October 4th, 2018

This week’s guest is former Toyota employee Jess Orr. Jess reflected on her time there by sharing their “10 Attitudes” with us, which really capture the overall spirit of Toyota. An MP3 version of this episode is avai

Lessons in Problem Solving from the NFL

By Jon Miller - October 1st, 2018

As we wrap up week #4 for the 2018 season of America’s favorite athletic competition-based entertainment, the National Football League has already given us an important lessons in effective problem solving. More precisely, they a

Constraints Are Opportunities

By Steve Kane - September 28th, 2018

I started my lean journey many years ago while working in the motorcycle industry.  I was a parts and accessories manager for a BMW Motorcycles dealership in the Monterey Bay area of California.  This dealership had been in business

GA 234 | How to Apply Lean to Transportation with Gary Vansuch, Michelle Malloy, and Geneva Hooten

By Jessica Bush - September 27th, 2018

This week’s guests are Gary Vansuch, Michelle Malloy, and Geneva Hooten of the Colorado Department of Transportation. Together they shared how their Process Improvement program came to be, how it has changed, and some of the chal

How to Win with 80% Effort

By Jon Miller - September 24th, 2018

There is an old Japanese saying that I have always liked. It is hara hachibu ni isha irazu (腹八分に医者いらず). It advises, “Eat until 80% full and you’ll need no doctor”. The equivalent English proverb is

GA 233 | How to Develop a Strong Lean Culture with Raye Wentworth

By Jessica Bush - September 20th, 2018

This week we’re sharing another powerful keynote from the 2018 Lean Systems Summit, this time by Raye Wentworth. Raye has been with New Balance for 34 years, and she shared how the company has developed their lean culture. An MP3

How to Manage Continuous Improvement without Authority

By Jon Miller - September 17th, 2018

People with the title of “Continuous Improvement Manager” or similar often find that they have broad responsibilities but without the matching authority. The CI Manager may need to identify improvement projects. They may be

Lean Lessons from Driving on the Left Side of the Road

By Ron Pereira - September 14th, 2018

My professional career has afforded me the opportunity to travel across the world.  I’ve explored the Amazon rainforest, I’ve forgotten all about my lack of clothes inside a Finnish sauna since I could barely breathe, and

GA 232 | How to Embrace the Higher Calling of Lean with Kevin Hancock

By Jessica Bush - September 13th, 2018

This week we’re sharing a moving keynote by CEO Kevin Hancock from the 2018 Lean Systems Summit. It’s impossible not to be inspired by Kevin’s refreshing take on lean and it’s true value. An MP3 version of this

Top 10 Differences between Traditional and CI-Infused Problem-solving

By Jon Miller - September 10th, 2018

A customer asked last week whether Gemba Academy had a video comparison of solving a problem using a non-CI approach vs. solving the same problem with some basic CI tools and thought processes. While this is one of our favorite topics

GA 231 | How to Think Scientifically in Healthcare with Maurene Stock and Katie Melching

By Jessica Bush - September 6th, 2018

This week’s guests are Maurene Stock and Katie Melching of Mercy Health Muskegon. They shed some light on the organization’s lean journey, including their approach and how they learned to think scientifically. An MP3 versio

Midnight at the Gemba

By Kevin Meyer - August 31st, 2018

In the late 1990s I was working in the Silicon Valley for a Fortune-50 medical device company, responsible for a drug infusion pump manufacturing operation.  I had just completed a crazy period where I had also “temporarily̶

GA 230 | How to Become a Six Sigma Black Belt with Md Hasan

By Jessica Bush - August 30th, 2018

This week’s guest is one of our Six Sigma Black Belt recipients, Md Hasan. Ron and Md discussed his background, the process of becoming certified, SMED, and more. An MP3 version of this episode is available for download here. In

Why We Need Standard Work on Vacation

By Jon Miller - August 27th, 2018

For over twenty years I traveled a lot on business and got pretty good at it. These two things almost must go together. A person who travels a lot and does so badly won’t be able to sustain it for very long. It becomes exhausting, st

You Want Me to Do What!?!

By Steve Kane - August 24th, 2018

  I coach a variety of teams in diverse industries in the area of continuous improvement. A common struggle is overcoming an obstacle that is often perceived as resistance to change. Improvement is Inherent Change for the better s

GA 229 | How to Run a Sustainable Organization with Dale and Dan Crownover

By Jessica Bush - August 23rd, 2018

This week we’re featuring some of the audio from our recent Gemba Academy Live! series at Texas Nameplate. Dale Crownover and his son Dan talked to Ron about their passion for sustainability and the concept of the “Triple B

An Argument in Favor of Jargon

By Jon Miller - August 20th, 2018

When a group of people use jargon, or specialized language to express ideas or concepts, it can make communication more efficient. On the other hand, Jargon can be difficult for people outside of the group understand. People who use j

GA 228 | How to Apply Lean to Architecture and Engineering with Kurt Neubek

By Jessica Bush - August 16th, 2018

This week’s guest is Kurt Neubek, an architect who is also one of our Six Sigma Black Belt recipients. Kurt explained how he uses continuous improvement in his line of work. An MP3 version of this episode is available for downloa

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